Semi-Automatic Condenser Core Assembly Machine for Automotive Air Conditioning Systems
Efficient Core Assembly Solution for Condenser Manufacturing
Figure 1 Figure 2. Semi-Automatic Condenser Core Assembly Machine
The Semi-Automatic Condenser Core Assembly Machine is designed for assembling flat tubes, fins, headers, and side plates into complete condenser cores in a single operation. It is widely used in the production of automotive air conditioning condensers and other aluminum heat exchanger products.
Featuring stable operation, accurate tube positioning, and uniform fin distribution, the machine helps manufacturers improve assembly quality while reducing labor intensity. The assembled cores are neat, dimensionally accurate, and well prepared for the brazing process.
Key Features
Accurate Core Assembly
The machine ensures precise flat tube pitch positioning and uniform fin spacing, helping improve core consistency and brazing quality.
Stable and Reliable Operation
Designed for continuous production, the equipment operates smoothly with low energy consumption and minimal noise.
Easy Operation
The semi-automatic design simplifies the assembly process, allowing operators to quickly assemble condenser cores with consistent results.
Improved Product Quality
Accurate assembly dimensions help reduce production errors and contribute to a cleaner, more professional finished product.
Suitable for Various Condenser Designs
Customized tooling can be supplied to meet different condenser specifications and production requirements.
Technical Specifications
| Item |
Specification |
| Core Width Between Headers |
300-850 mm |
| Maximum Tube Quantity |
60 Tubes |
| Core Thickness |
12-25 mm |
| Layer Quantity |
1 Layer |
| Air Pressure |
0.4-0.8 MPa |
| Power Supply |
AC 220V / 50Hz |
| Machine Dimensions |
2200 × 1800 × 1400 mm |
Applications
This machine is suitable for manufacturing:
- Automotive air conditioning condenser cores
- Parallel flow condenser cores
- Aluminum condenser assemblies
- Automotive heat exchanger products
- HVAC heat exchanger cores
As a key piece of condenser manufacturing equipment, it helps ensure assembly accuracy before the brazing process.
Why Core Assembly Is Important
Core assembly directly affects the quality of the final condenser. Accurate positioning of flat tubes, fins, and headers helps maintain dimensional consistency and supports successful brazing.
A properly assembled condenser core can reduce production defects, improve product appearance, and contribute to stable cooling performance.
Why Choose SUNHOPE?
Figure 3. Condenser Core Assembly Machine During Export Packaging
Figure 4. Export Wooden Case Packaging for Safe Transportation
With more than 15 years of experience in heat exchanger manufacturing solutions, SUNHOPE supplies equipment, components, and technical support for condenser and radiator production facilities worldwide.
We provide:
- Condenser and radiator factory setup support
- Core assembly machines
- Fin forming machines
- Aluminum brazing furnaces
- Leak testing equipment
- Condenser and radiator components
- Technical consultation and installation guidance
Our goal is to help customers establish efficient and reliable heat exchanger production operations through one-stop manufacturing solutions.
FAQ
What components can this machine assemble?
The machine assembles flat tubes, fins, headers, and side plates into complete condenser cores.
What condenser sizes can be produced?
The machine supports condenser core widths from 300 mm to 850 mm and core thicknesses from 12 mm to 25 mm.
How many tubes can the machine assemble?
The machine can assemble condenser cores with up to 60 flat tubes, depending on product design.
Is the machine suitable for parallel flow condensers?
Yes. It is designed for assembling parallel flow condenser cores commonly used in automotive air conditioning systems.
Can the machine be customized?
Yes. Customized tooling and fixtures can be supplied according to your condenser specifications.
Is technical support available after purchase?
Yes. We provide installation guidance, technical consultation, and after-sales support.
Do you provide complete condenser production line solutions?
Yes. SUNHOPE offers one-stop solutions including factory planning, equipment supply, component sourcing, and technical support for condenser and radiator manufacturing facilities.
